About

Sr. Innovation Engineer - Boise Cascade
- Age: 38
- Education: Mathematics, Business, and Data Science
- Website: thomasjamesbullock.github.io
- Research:
Anomaly Detection in Temporal Data
Dimensionality Reduction
Reinforced Learning for Manufacturing Systems - Detailed Biography
Resume
Education
Data Science
2021-Current
Massachusetts Institute of Technology
Management
2015 - 2020
Upper Iowa Unversity
Mathematics
2002-2004
Louisiana Tech University
Computer Science
2000-2002
Louisiana School for Math, Science, and the Arts
Certifications
Smart Manufacturing
MIT Professional Education
Data Science and Machine Learning
MIT Profession Education & Great Learning
Cognex VisionPro
Cognex
SQL
MIMO
Python
MIMO
Maintenance Leadership
Reliability Solutions
C# Level 1 & 2
Udemy
Ignition Developer 1
Inductive Automation
Foundations of Leadership
Boise State University
Arduino C++ Level 1
Udemy
Plywood Certified Inspector
American Plywood Association
Professional Experience
Sr. Innovation Engineer
2021 - Present
Louisiana, Alabama, South Carolina, Oregon, Washington, Idaho
- Process engineer for innovative ideas and automation technologies for the southeastern region.
- Steering the business unit towards a digital transformation with industry 4.0 tactics to include IoT, advanced analytics, robotics, AGVs, and machine learning.
- Bridging the gap between data science and manufacturing with skills in SQL, statistics, R/Python, and PLC.
- Focused on sustainable solutions to improve manufacturing costs by way of labor, recovery, and product flow optimization.
Asst. Plant Manager
2019 - 2021
Oakdale, Louisiana
- Oversight of 15 supervisors and 350 employees in one of the oldest plywood mills in the south.
- Interim dry end and/or green end superintendent when needed.
- Responsible for developing superintendents and supervisors to improve positions in safety, environmental, quality, reliability, and production.
Production Superintendent
2018 - 2019
Lena, Louisiana
- Responsible for 9 supervisors and 200 employees as the department head over finger-jointing, layup and press, veneer prep, composers, I-line, and sawmill.
- Led several successful constraint breaking teams.
- Knowledgeable at maintenance planning, root cause analysis, P&L analysis, employee development methodology, inventory management, and forecast/modeling.
- Steered I-Line to the best cash additive manufacturing cost in history (at that time).
Technical Director
2016 - 2018
Lena, Louisiana
- Responsible for the quality control unit at one of the largest EWP mills in the world.
- Played a key role in multiple recovery projects contributing over $1.0 million to EBITDA.
- Qualified by way of ASTM and APA several new products.
- Initiated the use of statistical process control on several key measures in the mill.
- Knowledgeable at statistics for wood products, ASTM and APA guidelines, raw material process control, MOE/MOR/UTS, failure mode analysis, and SQL programming.
Production Supervisor
2015 - 2016
Lena, Louisiana
- Responsible for up to 4 teams and 40 employees in the conversion of PLV into billets by way of finger-jointing.
- Knowledgeable with EWS Blow Detectors, Airstar Thickness Detectors, Finger-jointer setup, Crowder setup, and panel sales.
- Played a key role in the start up of a second production line with subsequent production and quality records on all machine centers in this department.